Electronics NCR Reports related to GLAT1836

Request ID

Item Description

Serial #

Disposition

Corrective Action

Description of NonConformance

00436

TEM and TPS CCAs GT104 thru GT122

General Technology provide the following information regarding their current stock of Arathane 5750 A/B :

ARATHANE 5750-A
BATCH # AK4GX8033A, 140 GRAM BOTTLES, UNOPENED, FOUR (4) EACH
ARATHANE 5750-B(LV)
BATCH# AK4GB8013A, 780 GRAM CONTAINERS, UNOPENED, FOUR (4) EACH

Per e-mail correspondence with Fred Gross (GSFC M&P Engineering), direct GT to cure sample of current batch of Arathane 5750 to verify proper cure of material. SLAC to provide GSFC with waiver request to use current stock of Arathane. Based on acceptable results of sample cure test (per Fred Gross) a three month extension to shelf life will be granted for current stock of Arathane 5750.

Schedule impact forces need to use current stock of Arathane conformal coating. Promise delivery date for new supply to GT was 14 April, but slipped to mid-May. TEM and TPS CCAs that have completed pre-conformal coat testing need to be coated to complete TEM/TPS assembly.

Report results of cure test to this NCR.

Dispo #2 (cullinan, 4-22-05) GTC sprayed both sides of two pieces of an unidentified fiberglass-epoxy circuit board material with Arathane 5750 to 1.5 mils thick. The two samples of Arathane 5750 were cured by GTC following cure cycle used for actual TEM adn TPS flight CCAs. GTC reported full cure with no tackiness following visual inspection. Samples were forwarded to SLAC for evaluation. Visual inspection of samples by LAT QA shows no tackiness, no bubbles, excellent adhesion, uniform color and even flow of sprayed material.

LAT QA to forward Material Usage Agreement (MUA) #003 to GSFC per direction of Fred Gross to extend shelf life of current stock of Arathane 5750 A/B for 3 months from original expiration date.

This disposition authorizes GTC to use current stock of Arethane 5750 on TEM and TPS flight CCAs:

ARATHANE 5750-A
BATCH # AK4GX8033A, 140 GRAM BOTTLES, UNOPENED, FOUR (4) EACH
ARATHANE 5750-B(LV)
BATCH# AK4GB8013A, 780 GRAM CONTAINERS, UNOPENED, FOUR (4) EACH

None required at this time. New Arathane shipment expected mid-May.

IS: Arathane 5750 A/B used by vendor (General Technologies) to conformal coat TEM and TPS CCAs has shelf life that expired on 3 April 2005
S.B.: Shelf life not expired