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Document # |
Date Effective |
LAT-TD-05712-01 |
06 June 2005 |
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Prepared by(s) |
Supersedes |
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Gunther Haller |
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GLAST LAT Technical Note |
Jeffrey Ludvik |
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Subsystem/Office |
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Electronics & DAQ Subsystem |
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Document Title |
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Gamma-ray Large Area Space Telescope (GLAST)
Large Area Telescope (LAT)
Electronics & DAQ Subsystem
Acceptance Test Data Package
Flight Module #7
GLAT1834
DOCUMENT APPROVAL
Prepared by: |
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Jeffrey Ludvik |
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Approved by: |
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Gunther Haller |
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Dave Nelson |
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Leonid Sapozhnikov |
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Joe Cullinan |
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LAT Acceptance
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Dick Horn |
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Pat Hascall |
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Elliott Bloom |
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Darren Marsh |
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Other |
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CHANGE HISTORY LOG
Revision |
Effective Date |
Description of Changes |
01 |
06 June 2005 |
Initial Draft |
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1 PURPOSE
The purpose of this Technical Note is to
document the contents of the Acceptance Test Data Package (ATDP) for the DAQ
Electronics (DAQ) subsystem. The contents of this document have been
coordinated between LAT Integration, Test, and Calibration (IT&C), LAT
Systems Engineering (SE), LAT Quality Assurance (QA), and the
2 Identification
Item Description:
LAT TEM/TPS Module – FM #7 GLAT1834 |
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Identification |
Part/Drawing Number |
Serial Number |
Tower Electronics Module (TEM) |
LAT-DS-01481 |
GLAT1795 |
TEM Power Supply (TPS) |
LAT-DS-01482 |
GLAT1812 |
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3 Certificates of Compliance
MECHANICAL SUMMARY DATA |
Mechanical Lead: Dave Nelson |
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ITEM: |
REMARKS: |
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Structural Analysis reviewed and acceptable |
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Structural Tests reviewed and acceptable |
In Progress |
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Open Items from tests performed or from meetings with SLAC |
None |
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Mass (Measured) The maximum TEM/TPS assembly mass allocation is 8.46kg/18.68 lbs. LAT-PS-05598-02, Sec. 4.1.1 |
7.30 kg, Complies |
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As Run Mass Measurement Procedure |
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Mass (Mass Survey) |
Not Performed |
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Mass / Center of Mass Report - Analysis |
Not Performed - Qual only |
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Dimensions |
Complies with LAT-DS-00554-51 Complies with LAT-DS-00555-51 Complies with LAT-DS-00995-52 Complies with LAT-DS-00996-52 |
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Interface flatness and surface finish |
Complies with LAT-DS-00554-51 Complies with LAT-DS-00555-51 Complies with LAT-DS-00995-52 Complies with LAT-DS-00996-52 |
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Dimension Inspection Report |
Done at box level assy listed below |
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TEM (base and lids) dimensional inspection |
AIDS
#274 |
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TPS
base dimensional inspection |
AIDS
#413 |
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TPS lid dimensional inspection |
AIDS
#393 |
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Final visual inspection prior to shipping to SLAC, performed at GTC |
WO in SLAC test binder under NCR, Archived at SLAC in Bldg. 33 Flight Store |
ELECTRICAL SUMMARY DATA
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Electrical Lead: Gunther Haller |
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DESCRIPTION: |
REMARKS: |
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Power consumption w/ tester board (28V, 25 deg C, nominal activity, with FE power OFF) TEM/TPS Unit. Req 0.100 - 0.130 A @ 28V |
28 V @ 0.128 A = 3.584 W |
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Power consumption w/ tester board (28V, 25 C, nominal Activity, with FE power ON) TEM/TPS Unit TRK AVDDA has 0.625+/-4% Ohm load TRK AVDDB has 6.25+/-4% Ohm load TRK DVDD has 1.25+/-4% Ohm load TRK HV has 37.5K +/- 10% Ohm load CAL AVDD has 5+/-2% Ohm load CAL DVDD has 2.5+/-2% Ohm load CAL HV has 100K +/-4% Ohm load |
28 V @ 1.06985 A = 29.9558 W (see Power consumption report below for details) |
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Part List reviewed and acceptable |
Archived at SLAC, Bldg. 33 Flight Store |
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Electrical Test reviewed and acceptable |
Archived at SLAC, Bldg. 33 Flight Store |
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Open Items from previous reviews / meetings / tests |
None |
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Power consumption Report |
TEM/TPS_FM7_GLAT1834 Power Summary Complies |
Start-up Voltage Profile | NA | |
Start-up Current Profile | NA |
PRODUCT ASSURANCE DATA
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Quality Lead Engineer: Joe Cullinan |
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DESCRIPTION: |
REMARKS: |
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Non-conformance report summary |
TEM/TPS_FM7_GLAT1834_SLAC_Summary_Report TEM/TPS_FM7_GLAT1834_GTC_Detail_Report Specific NCMRs available under Bookmarks Archived at SLAC, Bldg. 33 Flight Store |
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Open NCRs |
None |
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Traceability of unit pedigree |
Available in SOW, WO from GTC. Archived at SLAC, Bldg. 33 Flight Store |
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Photographic Record |
Online and Archived at SLAC, Bldg. 33 Flight Store GTC Records SLAC Records |
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Inspection records |
Archived at SLAC, Bldg. 33 Flight Store |
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Storage, handling, shock records |
Archived at SLAC, Bldg. 33 Flight Store |
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WO list |
WO #669 |
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All operations, inspections, and tests have been completed per procedures as indicated on WO (signed and dated) |
WOs Archived at SLAC, Bldg. 33 Flight Store |
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All operations performed to released and controlled procedures |
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Chronological history is up-to-date and reflects each major action that has transpired |
WOs Archived at SLAC, Bldg. 33 Flight Store |
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Identity of manufacturers, part numbers, and serial number are correct |
Archived at SLAC, Bldg. 33 Flight Store |
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All Non Conformance Reports, Material Review Board Reports, and failure reports are closed and accepted as per internal procedures |
NCRs Archived at SLAC, Bldg. 33 Flight Store |
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Materials and processes used in the hardware are approved and acceptable |
Archived at SLAC, Bldg. 33 Flight Store |
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Test logbooks, including operating time and cycle records, are complete and meet specified requirements |
Log books and WOs Archived at SLAC, Bldg. 33 Flight Store |
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All test data including deviations have been approved and stamped by the test engineer and Quality Assurance |
WOs and reports Archived at SLAC, Bldg. 33 Flight Store |
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Inspection performed for physical damage (such as scratches or dents) and for cleanliness |
No appreciable damage to interfaces. Unit cleaned prior to shipment. |
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Connectors and pins examined for evidence of damage or contamination |
No evidence of damage or contamination. Refer to Mate/Demate Log |
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All environmental test data and results meet specifications |
No exceptions |
ENVIRONMENTAL TEST SUMMARY DATA |
System Engineer: Dave Tarkington |
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Vibration Test |
LAT-TD-05649-01, as run available on file |
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Summary Report |
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Requirement |
LAT-SS-00778 Criteria |
Pass / Fail |
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Random Vibration |
Table 27, Section 9.1 |
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Pass |
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ENVIRONMENTAL TEST SUMMARY DATA |
System Engineer: Leonid Sapozhnikov |
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Thermal Cycle |
WO#669, GLAT1752, available on file |
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Summary Report |
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Requirement |
WO#669 |
Pass / Fail |
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Follow Profile |
WO669 , Step 120 |
5 cycles, –40°C to +55°C |
Pass |
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ENVIRONMENTAL TEST SUMMARY DATA |
System Engineer: Roger Williams |
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Thermal Vacuum Test |
LAT-TD-03631-07, as run available on file |
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Summary Report |
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LAT T&DF Test Plan |
LAT-TD-00296 Criteria |
Pass / Fail |
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Survival Temperature |
LAT-TD-03631 |
–40°C to +60°C (QM) |
Pass |
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Operational Temperature |
LAT-TD-03631 |
–35°C to +50°C (FM) |
Pass |
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Hot Turn On (Acpt) |
LAT-TD-03631 |
+50°C |
Pass |
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Cold Turn On (Acpt) |
LAT-TD-03631 |
–40°C |
Pass |
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ENVIRONMENTAL TEST SUMMARY DATA |
System Engineer: Dave Nelson |
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EMI/EMC Test |
LAT-TD-05671-02, as run available on file |
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Summary Report |
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Requirement |
LAT-SS-00778-03 |
Pass / Fail |
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CE102 |
Conducted Emissions, Power Leads |
Figure 12 |
Pass |
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CS102 |
Conducted Susceptibility, Power Leads |
Figure 24 |
Pass |
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4 Unit Performance Data
4.1 Requirements Verification
4.1.1 Performance Requirements and Verification Matrix
LAT-SS-05522 TEM Level 5 Requirements Specification
LAT-TD-05534 TEM Level 5 Verification Matrix
LAT-SS-05533 TEM/TPS Level 5 Requirements Specification
LAT-TD-05536 TEM/TPS Level 5 Verification Matrix
LAT-TD-04085-02 TEM/TPS Test Procedure
LAT-SS-00183 Level 4 Power Supply Specification (TPS)
LAT-SS-01281 TPS Specification and ICD
LAT-MD-08398-01 DC Voltage Tolerance
TEM_TPS_FM7_GLAT1834_Verification_Matrix.htm
4.1.2 Performance Versus Test Phase
The TEM and TPS test performed (listed under Report), versus test phase and associated trending analysis. This document describes the components of the CPT and the trending analyses that are provided. The current version of TEM/TPS CPT LAT-TD-04085 is available on LAT docs.
VAL
- Equipment Validation Test
STM - Safe to Mate Test
CPT - Comprehensive Performance Test
LPT - Limited Performance Test
Phase |
Test |
Date |
Summary Status |
Report |
TEM EICIT (SLAC) |
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3/28/05 |
Pass |
LAT-TD-03875-03. Report
available on file at SLAC. |
TEM SVT (SLAC) |
STM |
3/31/05 |
Pass |
LAT-TD-04097-02. Report available
on file at SLAC. |
TPS EICIT (SLAC) |
STM |
4/09/05 |
Pass |
LAT-TD-04099-01. Report
available on file at SLAC. |
TPS SVT (SLAC) |
STM |
4/09/05 |
Pass |
LAT-TD-04849-01. Report available
on file at SLAC. |
Initial TPS Test (SLAC) |
CPT |
4/09/05 |
Pass |
LAT-TD-01652-03. Report
available on file at SLAC. |
Initial TEM Test (SLAC) |
CPT |
4/01/05 |
Pass |
LAT-TD-03415-02. Report
available on file at SLAC. |
TPS Thermal Cycle (SLAC) |
CPT |
4/10/05 |
Pass |
LAT-TD-01652-02. Report
available on file at SLAC. |
TEM Thermal Cycle (SLAC) |
CPT |
4/04/05 |
Pass |
LAT-TD-03415-02. Report
available on file at SLAC. |
Initial Unit Test (SLAC) | CPT | 5/11/05 |
Pass |
LAT-TD-04085-02. Report available on file at SLAC. |
Post TC Test (SLAC) |
CPT |
5/12/05 |
Pass |
LAT-TD-04085-02. Report available on file at SLAC. |
Post Vibration Test (SLAC) |
CPT |
5/12/05 |
Pass |
LAT-TD-04085-02. Report available on file at SLAC. |
Post Thermal Cycle Test (SLAC) |
CPT |
5/12/05 |
Pass |
LAT-TD-04085-02. Report available on file at SLAC. |
TVAC Test (SLAC) |
CPT/LPT |
5/13/05 |
Pass |
LAT-TD-03631-07. Report available on file at SLAC. |
EMI/EMC Test (SLAC) |
CPT |
5/20/05 |
Pass |
LAT-TD-05671-02. Report available on file at SLAC. |
Mass Measurement |
N/A |
5/11/05 | Pass | N/A |
The TEM/TPS Comprehensive Performance Test (CPT) and Limited Performance Test (LPT), LAT-TD-04085-02, versus temperature.
Thermal Vacuum procedure LAT-TD-03631-07.
Thermal Vac Data available at: GLAT1834_TV
Phase |
Test |
Date |
Summary Status |
Report |
Start |
CPT |
5/13/05 |
Pass |
Available online and on file. |
End |
CPT |
5/20/05 |
Pass |
Available online and on file. |
5 Unit Support Data
5.1 Calibration Data
Calibration Tests:
o Calorimeter (CAL) – Calibrates the TEM measurement of the CAL HV current
against an
external measurement and logs the internal current measurement as a function of
voltage.
o Tracker (TKR) – Calibrates the TEM measurement of the TKR HV current against
an
external measurement and logs the internal current measurement as a function of
voltage.
o TEM/TPS – Calibrates the TEM measurement of the tower current against the
power
supply measurement.
Calibration constants were deteremined using LAT-TD-04085-02, CAL HV Current Calibration 5.4.1, TRK HV Current Calibration 5.4.2 and TPS current cablibration 5.4.3
Calibration |
Date |
Slope |
Intercept |
CAL Bias Current |
5/11/05 |
0.840703759063 |
0.00974832947559 |
TKR Bias Current |
5/11/05 |
0.898664041954 |
0.00725076851774 |
TEM/TPS Current |
5/11/05 |
64.386062 |
1.032593 |
Calibration data summary: TEM_TPS_FM7_GLAT1834_CALIB_Summary.html
5.2 Software Version Report
Phase |
Test |
LATTE Release |
Test Software Release |
TEM EICIT (SLAC) |
STM |
P04-04-01 |
V01-00-04 |
TEM SVT (SLAC) |
STM |
P04-04-01 |
V01-00-04 |
TPS EICIT (SLAC) |
STM |
P04-04-01 |
V01-00-04 |
TPS SVT (SLAC) |
STM |
P04-04-01 |
V01-00-04 |
Initial TPS Test (SLAC) |
CPT |
P04-04-01 |
V01-00-04 |
TPS Thermal Cycle (SLAC) |
CPT |
P04-04-01 |
V01-00-04 |
TEM Thermal Cycle (SLAC) |
CPT |
P04-04-01 |
V01-00-04 |
TEM/TPS Unit (Preship SLAC) |
CPT |
P04-04-01 |
V01-00-04 |
Initial Test |
CPT |
P04-08-03 |
V03-00-01 |
Post Vibration Test |
CPT |
P04-08-03 |
V03-00-01 |
Post Thermal Test |
CPT |
P04-08-03 |
V03-00-01 |
TVAC |
LPT/CPT |
P04-08-03 |
V03-00-01 |
Post TVAC Test |
CPT |
P04-08-03 |
V03-00-01 |
EMI/EMC Test |
CPT |
P04-08-03 |
V03-00-01 |
5.3 Mate/Demate Log
Link to Mate / De-mate Logs: TEM_TPS_FM7_GLAT1834_Mate_Demate_Log.pdf
TEM_GLAT1758_Mate_Demate_log.pdf
TPS_GLAT1776_Mate_Demate_log.pdf
5.4 On-time Log with Operational Hours
Run time Summary report: TEM_TPS_FM7_GLAT1834_RunTimeSummary.htm