Document #

Date Effective

LAT-TD-05719-01

16 June 2005

Prepared by(s)

Supersedes

Gunther Haller

 

GLAST LAT Technical Note

Jeffrey Ludvik

 

Subsystem/Office

Electronics & DAQ Subsystem

Document Title

TEM/TPS FM#14 GLAT1841 Acceptance Test Data Package

 

 

Gamma-ray Large Area Space Telescope (GLAST)

Large Area Telescope (LAT)

Electronics & DAQ Subsystem

 

Acceptance Test Data Package

Flight Module #14

GLAT1841

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DOCUMENT APPROVAL

 

Prepared by:

 

 

 

 

 

Jeffrey Ludvik
LAT Electronic Engineer

 

Date

Approved by:

 

 

 

 

 

Gunther Haller
Electronics & DAQ Subsystem Manager

 

Date

 

 

 

Dave Nelson
LAT DAQ/Electronic Engineer
 

 

Date

 

 

 

Leonid Sapozhnikov
LAT DAQ/Electronic Engineer
 

 

Date

 

 

 

Joe Cullinan
Quality Assurance
 

 

Date

 

 

 



 

 

Date


 

LAT Acceptance

 

 

 

 

Dick Horn
LAT Deputy Project Manager

 

Date

 

 

 

Pat Hascall
LAT System Engineer

 

Date

 

 

 

Elliott Bloom
LAT Integration and Test

 

Date

 

 

 

Darren Marsh
LAT Mission Assurance

 

Date

 

 

 

Other

 

Date

 

 

 

 

 

 

 

 

 

 

 

 

CHANGE HISTORY LOG

 

Revision

Effective Date

Description of Changes

01

16 Jun 2005

Initial Draft

 

 

 

 

 

 

 

 

 

 

 

 


 

 1         PURPOSE

The purpose of this Technical Note is to document the contents of the Acceptance Test Data Package (ATDP) for the DAQ Electronics (DAQ) subsystem.  The contents of this document have been coordinated between LAT Integration, Test, and Calibration (IT&C), LAT Systems Engineering (SE), LAT Quality Assurance (QA), and the CAL subsystem.

 

2         Identification

Item Description:

 

LAT TEM/TPS Module – FM #14 GLAT1841

Identification

Part/Drawing Number

Serial Number

Tower Electronics Module (TEM)

LAT-DS-01481

GLAT1803

TEM Power Supply (TPS)

LAT-DS-01482

GLAT1821

 

 

 

 

 

 

 

 

 

 


 

3         Certificates of Compliance

 

MECHANICAL SUMMARY DATA

Mechanical Lead:

Dave Nelson

 

ITEM:

REMARKS:

 

Structural Analysis reviewed and acceptable

Report Available

 

Structural Tests reviewed and acceptable

In Progress

 

Open Items from tests performed or from meetings with SLAC

None

 

Mass (Measured)

The maximum TEM/TPS assembly mass allocation is 8.46kg/18.68 lbs. LAT-PS-05598-02, Sec. 4.1.1

7.31 kg, Complies

 

As Run Mass Measurement Procedure

LAT-PS-05598-02

 

Mass (Mass Survey)

Not Performed

 

Mass / Center of Mass Report - Analysis

Not Performed - Qual only

 

Dimensions

Complies with LAT-DS-00554-51

Complies with LAT-DS-00555-51

Complies with LAT-DS-00995-52

Complies with LAT-DS-00996-52

 

Interface flatness and surface finish

Complies with LAT-DS-00554-51

Complies with LAT-DS-00555-51

Complies with LAT-DS-00995-52

Complies with LAT-DS-00996-52

 

Dimension Inspection Report

Done at box level assy listed below

 

TEM (base and lids) dimensional inspection

AIDS #274, Archived at SLAC, Bldg. 33 Flight Store

 

TPS base dimensional inspection

AIDS #413, Archived at SLAC, Bldg. 33 Flight Store

 

TPS lid dimensional inspection

AIDS #393, Archived at SLAC, Bldg. 33 Flight Store

 

Final visual inspection prior to shipping to SLAC, performed at GTC

WO in GTC test binder under NCR, Archived at SLAC in Bldg. 33 Flight Store

 

ELECTRICAL SUMMARY DATA

 

Electrical Lead:

Gunther Haller

 

DESCRIPTION:

REMARKS:

 

Power consumption w/ tester board (28V, 25 deg C, nominal activity, with FE power OFF) TEM/TPS Unit. Req 0.100 - 0.130 A @ 28V

28 V @ 0.127 A = 3.556 W

 

Power consumption w/ tester board (28V, 25 C, nominal Activity, with FE power ON) TEM/TPS Unit

TRK AVDDA has 0.625+/-4% Ohm load

TRK AVDDB has 6.25+/-4% Ohm load

TRK DVDD has 1.25+/-4% Ohm load

TRK HV has 37.5K +/- 10% Ohm load

CAL AVDD has 5+/-2% Ohm load

CAL DVDD has 2.5+/-2% Ohm load

CAL HV has 100K +/-4% Ohm load

28 V @ 1.07207 A = 30.01796 W

(see Power consumption report below for details)

 

Part List reviewed and acceptable

Archived at SLAC, Bldg. 33 Flight Store

 

Electrical Test reviewed and acceptable

Archived at SLAC, Bldg. 33 Flight Store

 

Open Items from previous reviews / meetings / tests

None

 

Power consumption Report

TEM/TPS_FM14_GLAT1841 Power Summary Complies

  Start-up Voltage Profile NA
  Start-up Current Profile NA

 

 

 

 

PRODUCT ASSURANCE DATA

 

Quality Lead Engineer:

Joe Cullinan

 

DESCRIPTION:

REMARKS:

 

Non-conformance report summary

TEM/TPS_FM14_GLAT1841_SLAC_Summary_Report

TEM/TPS_FM14_GLAT1841_GTC_Detail_Report

Archived at SLAC, Bldg. 33 Flight Store

 

Open NCRs

See NCR List Below

 

Traceability of unit pedigree

Available in SOW, WO from GTC. Archived at SLAC, Bldg. 33 Flight Store

 

Photographic Record

Online and Archived at SLAC, Bldg. 33 Flight Store

GTC Records         SLAC Records

 

Inspection records

Archived at SLAC, Bldg. 33 Flight Store

 

Storage, handling, shock records

Archived at SLAC, Bldg. 33 Flight Store

 

WO list

WO #669

 

All operations, inspections, and tests have been completed per procedures as indicated on WO (signed and dated)

WOs Archived at SLAC, Bldg. 33 Flight Store

 

All operations performed to released and controlled procedures

Procedures available on file at SLAC

 

Chronological history is up-to-date and reflects each major action that has transpired

WOs Archived at SLAC, Bldg. 33 Flight Store

 

Identity of manufacturers, part numbers, and serial number are correct

Archived at SLAC, Bldg. 33 Flight Store

 

All Non Conformance Reports, Material Review Board Reports, and failure reports are closed and accepted as per internal procedures

NCRs Archived at SLAC, Bldg. 33 Flight Store

 

Materials and processes used in the hardware are approved and acceptable

Archived at SLAC, Bldg. 33 Flight Store

 

Test logbooks, including operating time and cycle records, are complete and meet specified requirements

Log books and WOs Archived at SLAC, Bldg. 33 Flight Store 

 

All test data including deviations have been approved and stamped by the test engineer and Quality Assurance

WOs and reports Archived at SLAC, Bldg. 33 Flight Store

 

Inspection performed for physical damage (such as scratches or dents) and for cleanliness

No appreciable damage to interfaces.  Unit cleaned prior to shipment.

 

Connectors and pins examined for evidence of damage or contamination

No evidence of damage or contamination. Refer to Mate/Demate Log

 

All environmental test data and results meet specifications

No exceptions

 

 


 

 

 

ENVIRONMENTAL TEST SUMMARY DATA

System Engineer:

Dave Tarkington

Vibration Test

LAT-TD-05649-01, as run available on file

Summary Report

TEM/TPS_FM14_GLAT1841_Vibration_Report

Requirement

LAT-SS-00778 Criteria

Pass / Fail

  Random Vibration

Table 27, Section 9.1

Acceptance (FM)

Pass

 

 

 

 

 

 

 

 

 

ENVIRONMENTAL TEST SUMMARY DATA

System Engineer:

Leonid Sapozhnikov

Thermal Cycle

WO#669, GLAT1836

Summary Report

TEM/TPS_FM14_GLAT1841_Therm_Report_Env_Data

Requirement

WO#669

Pass / Fail

  Follow Profile

WO669 , Step 120

5 cycles, –40°C to +55°C

Pass

 

ENVIRONMENTAL TEST SUMMARY DATA

System Engineer:

Roger Williams

Thermal Vacuum Test

LAT-TD-03631-07, as run available on file

Summary Report

TEM/TPS_FM14_GLAT1841_TVAC_Data
TEM/TPS_FM14_GLAT1841_TVAC_Profile_Data

LAT T&DF Test Plan

LAT-TD-00296 Criteria

Pass / Fail

Survival Temperature

LAT-TD-03631

–40°C to +60°C (QM)

Pass

Operational Temperature

LAT-TD-03631

–35°C to +50°C (FM)

Pass

Hot Turn On (Acpt)

LAT-TD-03631

+50°C

Pass

Cold Turn On (Acpt)

LAT-TD-03631

–40°C

Pass

 

 

 

 

 

 


 

ENVIRONMENTAL TEST SUMMARY DATA

System Engineer:

Dave Nelson

 

EMI/EMC Test

LAT-TD-05671-02, as run available on file

 

Summary Report

EMI/EMC_Data

 

  Requirement

  LAT-SS-00778-03

Pass / Fail

 

  CE102

  Conducted Emissions, Power Leads

Figure 12

Pass

 

  CS102

  Conducted Susceptibility, Power Leads

Figure 24

Pass

 

 

4         Unit Performance Data

4.1        Requirements Verification

4.1.1       Performance Requirements and Verification Matrix

LAT-SS-05522               TEM Level 5 Requirements Specification
LAT-TD-05534              TEM Level 5 Verification Matrix
LAT-SS-05533               TEM/TPS Level 5 Requirements Specification
LAT-TD-05536              TEM/TPS Level 5 Verification Matrix
LAT-TD-04085-02         TEM/TPS Test Procedure
 
LAT-SS-00183               Level 4 Power Supply Specification (TPS)
LAT-SS-01281               TPS Specification and ICD
 
LAT-MD-08398-01       DC Voltage Tolerance
 
TEM_TPS_FM14_GLAT1841_Verification_Matrix.htm

4.1.2       Performance Versus Test Phase

The TEM and TPS test performed (listed under Report), versus test phase and associated trending analysis.  This document describes the components of the CPT and the trending analyses that are provided.  The current version of TEM/TPS CPT LAT-TD-04085 is available on LAT docs.

VAL - Equipment Validation Test
STM - Safe to Mate Test
CPT - Comprehensive Performance Test
LPT - Limited Performance Test

Data Available Online

Phase

Test

Date

Summary Status

Report

TEM EICIT (SLAC)

STM

5/27/05

Pass

LAT-TD-03875-03. Report available on file at SLAC.

TEM SVT (SLAC)

STM

6/01/05

Pass

LAT-TD-04097-02. Report available on file at SLAC.

TPS EICIT (SLAC)

STM

6/01/05

Pass

LAT-TD-04099-01. Report available on file at SLAC.

TPS SVT (SLAC)

STM

6/01/05

Pass

LAT-TD-04849-01. Report available on file at SLAC.

Initial TPS Test (SLAC)

CPT

6/01/05

Pass

LAT-TD-01652-04. Report available on file at SLAC.

Initial TEM Test (SLAC)

CPT

6/01/05

Pass

LAT-TD-03415-02. Report available on file at SLAC.

TPS Thermal Cycle (SLAC)

CPT

6/01/05

Pass

LAT-TD-01652-02. Report available on file at SLAC.

TEM Thermal Cycle (SLAC)

CPT

6/02/05

Pass

LAT-TD-03415-02. Report available on file at SLAC.

Initial TEM/TPS Unit Test (SLAC)

CPT

6/16/05

Pass

LAT-TD-04085-02. Report available on file at SLAC.

Post TEM/TPS Unit Vibration Test (SLAC)

CPT

6/21/05

Pass

LAT-TD-04085-02. Report available on file at SLAC.

Post TEM/TPS Unit Thermal Cycle Test (SLAC)

CPT

6/17/05

Pass

LAT-TD-04085-02. Report available on file at SLAC.

TVAC TEM/TPS Unit Test (SLAC)

CPT

 6/21/05

Pass

LAT-TD-03631-07. Report available on file at SLAC.

EMI/EMC TEM/TPS Unit Test (SLAC)

CPT

 6/28/05

Pass

LAT-TD-05671-02. Report available on file at SLAC.

TEM/TPS Unit Mass Measurement NA 6/16/05

Pass

WO669

 

 

The TEM/TPS Comprehensive Performance Test (CPT) was run continuously during entire TVAC.

Thermal Vacuum procedure LAT-TD-03631-07.

Thermal Vac Data available at:   GLAT1841_TV

Phase

Test

Date

Summary Status

Report

Start TVAC

CPT

6/21/05

Pass

Available online and on file.

End TVAC

CPT

6/26/05

Pass

Available online and on file.

 

 

5         Unit Support Data

5.1       Calibration Data

Calibration Tests:
o Calorimeter (CAL) – Calibrates the TEM measurement of the CAL HV current against an
external measurement and logs the internal current measurement as a function of voltage.
o Tracker (TKR) – Calibrates the TEM measurement of the TKR HV current against an
external measurement and logs the internal current measurement as a function of voltage.
o TEM/TPS – Calibrates the TEM measurement of the tower current against the power
supply measurement.
 

Calibration constants were deteremined using LAT-TD-04085-02, CAL HV Current Calibration 5.4.1, TRK HV Current Calibration 5.4.2 and TPS current cablibration 5.4.3

Calibration

Date

Slope

Intercept

CAL Bias Current

6/16/05

0.842790874163

-0.0193770043541 mA

TKR Bias Current

6/16/05

0.963454288034

-0.000456513636895 mA

TEM/TPS Current

6/16/05

65.338217

0.852811 A

 

Calibration data summary:  TEM_TPS_FM14_GLAT1841_CALIB_Summary.html

5.2       Software Version Report

 

Phase

Test

LATTE Release

Test Software Release

TEM EICIT (SLAC)

STM

P04-08-03

V03-01-00

TEM SVT (SLAC)

STM

P04-08-03

V03-01-00

TPS EICIT (SLAC)

STM

P04-08-03

V03-01-00

TPS SVT (SLAC)

STM

P04-08-03

V03-01-00

Initial TPS Test (SLAC)

CPT

P04-08-03

V03-01-00

TPS Thermal Cycle (SLAC)

CPT

P04-08-03

V03-01-00

TEM Thermal Cycle (SLAC)

CPT

P04-08-03

V03-01-00

TEM/TPS Unit Initial Test

CPT

P04-08-03

V03-01-00

TEM/TPS Unit Post Vibration Test

CPT

P04-08-03

V03-01-00

TEM/TPS Unit Post Thermal Test

CPT

P04-08-03

V03-01-00

TVAC

LPT/CPT

P04-08-03

V03-01-00

TEM/TPS Unit Post TVAC Test

CPT

P04-08-03

V03-01-00

TEM/TPS Unit EMI/EMC Test

CPT

P04-08-03

V03-01-00

    

5.3        Mate/Demate Log

Link to Mate / De-mate Log:  TEM_TPS_FM14_GLAT1841_Mate_Demate_Log.pdf

                                       TEM_GLAT1765_Mate_Demate_log.pdf

                                       TPS_GLAT1783_Mate_Demate_log.pdf

5.4        On-time Log with Operational Hours

Run time Summary report:  TEM_TPS_FM14_GLAT1841_RunTimeSummary.htm